ENES 371 Product Engineering and Manufacturing

Fall 1996

Instructor:

Guangming Zhang


Major Teaching and Learning Activities:

  1. Introduction of a newly developed corded drywall screwgun - Modle 2125
  2. A series of sic lectures given by the engineers at B&D, and plant visits.
  3. Lectures on fundamentals of the new product develpment.
  4. Team Work on manufactureing technology study and a redsign project.


Teaching Schedule

09/04 Wed. Course objectives, B&D annual report, B&D history, team application form
09/06 Fri. Student team Organization; the First Team Meeting and Vedio Tape: Subarctic Survival Situation
09/09 Mon. Development Teams(Lecture Notes) and assignment of the first team project: Manufactureing Technology Study
09/11 Wed. Introduction of the corded drywall screwgun - Model 2125
09/13 Fri. Take product apart and team meeting for developing the test procedure
09/16 Mon. Identify product subsystems, interfaces, abd test the product
09/18 Wed. Lecture on time to market, incremental innovation (Smith & Reinertsen)
09/20 Fri. Benchmarking and team meetings
09/23 Mon. Product specifications and visit to on-campus manufacturing facility
09/25 Wed. B&D Lecture 1:, Introducing New Product to Market, Mr. Clay Furtaw
First Report Due Date: Evaluation and Comparsion of Drywall Screwguns
09/27 Fri. Benchmarking; Team meetings
10/02 Wed. B&D Lecture 2Customer Surveys of the Product Attributes
Mr. Willam Saverwein
10/04 Fri. Team A, Class Presentation -Injection Moulding
Team B, Class Presnetation - Bearing Manufacturing
10/07 Mon. Assign the redesign project to the six teams

10/09

Wed.

B&D Lecture 3: Technical Challenges with the product
Mr. Christopher Sanford

10/11

Fir.

Team C, Class Presentation: Manufacturing of Shafts and Gears
Team D, Class Presentation:Clutch Manufacturing

10/14 Mon. Tolerances in Manufacturing and Assembly(1)<

10/16

Wed.

B&D Lecture 4:, Product Architecture
Mr. Rick Brannaman

10/18

Fir.

Team E, Class Presentation - Rapid Prototyping
Team F, Class Presentation - Design for Manufacturing & Assembly
The first report of the redesign proposals due

10/21 Mon. Tolerances in Manufacturing and Assembly (II)
10/23 Wed. Probability and Engineering Statistics: Population and Samples, Mean, variance and Standard Deviation
10/25 Fri. Visit Easton Plant of B&D

10/28

Mon.

Probability and Engineering Statistical: Representative Distributions, Central Limit Theorem,
and Normal Distribution

10/30 Wed. B&D Lecture 5: A Product Profit Model, Mr. Greg Moores
11/01 Fri. Team meeting on the redesign project and meetings with the instructor
11/04 Mon. Guest Lecture: Total Quality Management, Dr. George Dieter
11/06 Wed. Statistical Process Control Dr. George Dieter
11/08 Fri. Mid-Term Examination
11/11 Mon. Statistical Process Control: Control Charts

11/13

Wed.

B&D Lecture 6: Role of the Suppliers in product Development
Mr. Frank Rosenthal

11/15 Fri. Team presentations on the redesign prohects
11/18 Mon. Statistical Process Control: Control Charts
11/20 Wed. Three Quality Management Systems: ISO 9000, Deming's 14 Points and Baldrige Award
11/22 Fri. Team repsentation on the redesign projects and rapid prototyping training
11/25 Mon. Team meetings with the instructor
11/27 Wed. Team meeting on the redesgin peojects
11/29 Fir. Thanksgiving Holiday
12/2 Mon. Cost of money and environmental issues
12/04 Wed. Final design Presentations (I)

12/06

Fri.

9:30 a.m - 12:30 p.m.- Final Design Presentations.
Engineers From B & D

12/09 Mon. Review for the final Examination
12/11 Wed. Last Day of Class and the final report on the redesign project due
12/16 Fri. Final Examination 8:00-10:00 a.m.


Imprtant Date:

1. First Day of Class: Tuesday, September 3, 1996
2. Last Day of Schedule Adjustment: Monday, September 16, 1996
3. Last Day of Dropping with "W": Monday, November 11, 1996
4. Final Examination: Friday, December 13, 1996


Black & Decker Lecture Series




Email:zhang@eng.umd.edu